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Coating Properties

Abrasion Resistance

Zinc is bonded to the base steel by the galvanizing process by over 3600 psi (2.48 x 107 Pa) due to the metallurgical bond that occurs during the dipping process.  This fact along with the development of the intermetallic alloy layers that are harder than bare steel combine to ensure a highly abrasion resistant coating.  Handling requirements for galvanized reinforcing steel are minimum and damage in the field is not typical.

Other coatings damage easily during shipment or through rough handling on the job site. Experts will argue that all organic forms of barrier protection (such as paint) by their nature are permeable to some degree. Galvanized coatings are impermeable. Furthermore, if the galvanized coating is physically damaged, it will continue to provide cathodic protection to the exposed steel. If individual areas of underlying steel or iron become exposed by as much as 1/4" (7 mm) in diameter, the surrounding zinc will provide these areas with cathodic protection for as long as the coating lasts.

 

Cathodic Protection